Raj Hatcheries

How to use this guide

This knowledge hub provides practical information for shrimp farmers and technical managers. Content focuses on operational procedures, water quality management, and farm planning based on established aquaculture practices.

These resources complement technical support from our regional teams. For specific farm conditions or technical queries, contact your local business unit.

Water quality at a glance

The working ranges for Vannamei grow-out used throughout this guide. Test daily during pond preparation and regularly through the cycle; drift is easier to correct than a crash.

  • Temperature

    28–32 °C

    For good growth. Feeding slows well below this range.

  • Salinity

    15–25 ppt

    Typical for brackish-water systems. Vannamei tolerates a far wider range once acclimatised.

  • Dissolved oxygen

    above 5 mg/L

    Keep above 5. Lowest just before dawn, so test then.

  • pH

    7.5–8.5

    Stability matters as much as the value.

  • Alkalinity

    above 80 mg/L

    Buffers the pond against pH swings.

Water quality management

Critical water parameters

Maintaining stable water parameters forms the foundation of successful shrimp farming. Temperature, salinity, dissolved oxygen, pH, and alkalinity require regular monitoring and adjustment throughout the production cycle.

Temperature should remain between 28-32°C for optimal growth. Salinity requirements vary by species and life stage, typically 15-25 ppt for Vannamei in brackish water systems. Dissolved oxygen levels above 5 mg/L support healthy shrimp metabolism and feeding activity.

pH stability between 7.5-8.5 prevents stress and maintains water chemistry balance. Alkalinity above 80 mg/L provides buffering capacity against pH fluctuations. Regular testing allows early detection of parameter drift before affecting shrimp health.

Water exchange and treatment

Water exchange strategies balance waste removal with biosecurity considerations. Partial water exchange removes accumulated metabolites while minimizing pathogen introduction risk when source water receives proper treatment.

Filtration systems remove particulates and potential disease vectors from incoming water. Sedimentation tanks, sand filters, and bag filters provide mechanical treatment. UV sterilization or chlorination offers additional pathogen control for source water.

Water exchange rates depend on stocking density, feeding rates, and pond conditions. Higher stocking densities typically require more frequent exchange or enhanced aeration systems to maintain water quality parameters within acceptable ranges.

Pond preparation and stocking

Pre-Stocking procedures

Thorough pond preparation between production cycles reduces disease carryover and establishes optimal conditions for new stock. Complete draining, sun drying, and bottom treatment eliminate pathogens and accumulated organic matter from previous cycles.

Lime application adjusts soil pH and provides disinfection. Dosage depends on soil conditions, typically 500-1000 kg per hectare. Allow treated ponds to dry completely before refilling to maximize pathogen elimination.

After refilling, stabilize water parameters for 7-10 days before stocking. Develop natural productivity through fertilization to establish food sources for post-larvae. Test water quality parameters daily during this preparation period.

Stocking density and acclimation

Stocking density decisions balance production goals with management capacity and risk tolerance. Lower densities (30-50 PL/m²) reduce disease pressure and simplify management. Coastal Aquaculture Authority guidelines for Vannamei set an upper limit of 60 PL/m²; densities toward that limit need stronger aeration and closer water quality management.

Proper acclimation reduces stocking stress and improves survival. Float sealed bags in pond water for 20-30 minutes to equalize temperature. Gradually mix pond water with bag water over 30-45 minutes to adjust salinity and pH differences.

Stock during cooler parts of the day (early morning or evening) to minimize temperature stress. Release post-larvae gently into shallow areas with good water circulation. Monitor behavior for 24-48 hours after stocking to verify successful acclimation.

Preparation and stocking in numbers

  • Lime on pond bottom

    500–1000 kg/ha

    Depends on soil condition. Let the pond dry fully after treatment.

  • Stabilise before stocking

    7–10 days

    Test water daily through this period.

  • Stocking density

    30–60 PL/m²

    30–50 is easier to manage. CAA guidelines cap Vannamei stocking at 60 PL/m².

  • Mixing pond water into bags

    30–45 min

    After 20–30 minutes floating to equalise temperature.

Seed, SPF and PCR reports

What SPF means

SPF stands for Specific Pathogen Free. It describes stock that comes from a population tested, over time and under a surveillance programme, and found free of a named list of pathogens. It is a statement about health status and history.

SPF is not the same as resistance. An SPF post-larva is free of those pathogens when it leaves the hatchery; it is not protected against them if it meets them later in the pond. That is why farm-level biosecurity still decides how a cycle goes.

Ask your hatchery which pathogens its broodstock is certified free of, and where the broodstock comes from. Under Coastal Aquaculture Authority rules, Vannamei seed must come from registered hatcheries using approved broodstock.

Reading a PCR report

PCR (polymerase chain reaction) detects the genetic material of a pathogen in a sample. It finds infections before any sign shows, which is why it is the standard test for shrimp seed.

A seed report for Vannamei in India commonly covers WSSV (white spot syndrome virus), EHP (Enterocytozoon hepatopenaei), IHHNV (infectious hypodermal and haematopoietic necrosis virus) and AHPND (acute hepatopancreatic necrosis disease). Each line should read negative, with the sample date and the batch it belongs to.

A negative result describes the sample tested, on the day it was tested. Keep the report with the batch reference and your stocking records, so that if a problem appears later you and the hatchery can trace it back.

Disease prevention and biosecurity

Farm-Level biosecurity

Biosecurity protocols prevent pathogen introduction and limit disease spread between ponds. Controlled access to farm areas, equipment sanitation, and water treatment form the foundation of effective biosecurity programs.

Implement footbaths with disinfectant at pond entrances. Dedicate equipment to specific ponds rather than sharing between production units. Clean and disinfect all equipment between uses when sharing becomes necessary.

Source post-larvae from hatcheries with verified biosecurity protocols and testing programs. Request batch documentation including PCR test results for major pathogens. Quarantine procedures for new stock additions provide additional protection.

Early detection and monitoring

Regular monitoring enables early disease detection before significant production losses occur. Daily observation of feeding behavior, swimming patterns, and physical appearance identifies potential health issues.

Reduced feeding activity, lethargy, or abnormal swimming behavior indicate stress or disease. Physical signs include discoloration, shell abnormalities, or gill damage. Document observations systematically to track trends over time.

Laboratory testing confirms disease presence and identifies specific pathogens. PCR testing detects viral diseases before clinical signs appear. Microscopic examination identifies parasites and bacterial infections. Early diagnosis allows targeted response strategies.

Feeding management

Feed selection and quality

Feed quality directly impacts growth rates, feed conversion ratios, and production economics. Select feeds formulated for specific life stages with appropriate protein levels and nutrient profiles.

Protein requirements decrease as shrimp grow. Early stages require 35-40% protein, while later stages perform well with 30-35% protein feeds. Proper feed storage prevents nutrient degradation and contamination. Store in cool, dry conditions and use within manufacturer recommendations.

Feed pellet size should match shrimp size for optimal consumption. Undersized pellets waste feed through leaching. Oversized pellets reduce consumption and feeding efficiency. Transition pellet sizes as shrimp grow throughout the production cycle.

Feeding strategies and monitoring

Feeding rates balance growth optimization with water quality maintenance and economic efficiency. Base feeding rates on estimated biomass, adjusting for water temperature, dissolved oxygen levels, and observed feeding response.

Multiple daily feedings (3-4 times) improve feed utilization compared to single large feedings. Distribute feed evenly across pond areas to ensure all shrimp access food. Reduce feeding during low dissolved oxygen periods or after water quality disturbances.

Check trays monitor feeding response and adjust ration accordingly. Place trays in multiple pond locations and check 1-2 hours after feeding. Complete consumption indicates potential for increased ration. Remaining feed suggests overfeeding or health issues requiring investigation.

Harvest planning and execution

Harvest timing decisions

Harvest timing balances size targets, market conditions, and production cycle management. Regular sampling throughout the grow-out period tracks growth rates and size distribution to inform harvest decisions.

Target sizes depend on market requirements and price structures. Count-based pricing rewards larger sizes, while some markets prefer specific size ranges. Calculate expected harvest size based on current growth rates and remaining culture period.

Consider seasonal factors affecting market prices and logistics. Coordinate with buyers before harvest to confirm requirements and arrange transportation. Plan harvest timing to minimize stress and maintain product quality.

Harvest procedures

Proper harvest procedures maintain shrimp quality and maximize recovery rates. Stop feeding 12-24 hours before harvest to clear digestive tracts. Partial water drainage concentrates shrimp for efficient collection.

Harvest during cooler periods (night or early morning) to reduce temperature stress. Use appropriate nets and handling techniques to minimize physical damage. Maintain shrimp in clean, well-aerated water during collection and sorting.

Ice shrimp immediately after harvest to preserve quality. Maintain cold chain throughout transportation to processing facilities or markets. Document harvest weights, sizes, and quality observations for production records and cycle analysis.

Vannamei in India

The species

Vannamei is the Pacific whiteleg shrimp, Penaeus vannamei (still often written Litopenaeus vannamei). It is native to the Pacific coast of Latin America, from Mexico to Peru, and is now the most widely farmed shrimp in the world.

It suits farming because it grows quickly, tolerates a wide range of salinity and temperature, and uses the whole water column, which allows higher stocking densities than the native tiger shrimp.

How it is regulated

India permitted commercial Vannamei farming in 2009, under guidelines issued by the Coastal Aquaculture Authority (CAA), the body set up under the Coastal Aquaculture Authority Act, 2005. Within a few years Vannamei became the main farmed shrimp in the country.

The rules cover the whole seed chain. Hatcheries producing Vannamei seed must be registered with the CAA, and imported broodstock must be SPF and pass through the national Aquatic Quarantine Facility in Chennai before it reaches a hatchery.

For a farmer, the practical test is simple. Ask whether the hatchery is CAA registered, whether its broodstock is SPF, and whether each batch comes with a PCR report. At Raj Hatcheries, broodstock is SPF and every batch comes with a PCR report.

Technical support

For specific technical questions or farm consultations, contact your regional business unit team.

Bengal Zone

West Bengal

Ask for Alagarsamy

+91 97514 14892

Chennai South Zone

Tamil Nadu

Ask for John Manoj

+91 99405 37604